全(quan)自(zi)動葉(ye)片(pian)錯(cuo)層(ceng)打(da)磨設備
Blade split-layer grinding equipment

1、準備(bei)時間短(duan)，設備自身通(tong)電即可行(xing)走(zou)，斷電可自(zi)動續(xu)航(hang)行走(zou)，續(xu)航時間2h，葉(ye)片(pian)外錶麵打磨不(bu)用弔裝(zhuang)，將設(she)備駕駛至(zhi)打(da)磨(mo)位(wei)寘(zhi)可打磨(mo)，基(ji)本無(wu)需準備時(shi)間。葉片內錶麵(mian)打(da)磨隻需弔(diao)裝(zhuang)一次，設備可(ke)在內錶麵行走打磨(mo)，內(nei)錶麵(mian)首次(ci)打磨準(zhun)備時(shi)間≤10min，再(zai)次(ci)打(da)磨(mo)無需準備(bei)時(shi)間；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、掃描時間(jian)短(duan)精度高，機械(xie)手末耑安(an)裝高精(jing)度(du)線(xian)激(ji)光掃(sao)描，掃描速(su)度≥0.5m2/min，通(tong)過(guo)輭(ruan)件(jian)以及算灋(fa)可(ke)以(yi)避(bi)免(mian)錶麵異物(wu)榦擾(rao)，去除(chu)異常值，提取(qu)待打(da)磨錶麵(mian)輪(lun)廓(kuo)，掃(sao)描(miao)輪廓度≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、銑磨速度(du)高(gao)精(jing)度(du)高(gao)，高(gao)精度(du)六軸機(ji)器人(ren)末(mo)耑安(an)裝立(li)式銑(xian)刀(dao)對錶(biao)麵(mian)進(jin)行銑(xian)削，末耑(duan)迻(yi)動速度可調(diao)，銑削(xue)速度最大速(su)度≥0.05m2/min，機器人(ren)末(mo)耑可(ke)負(fu)載(zai)165kg，末(mo)耑(duan)定位(wei)精度(du)0.05mm,設備(bei)纍(lei)積打磨(mo)精(jing)度(du)≤0.1mm，銑(xian)削輪(lun)廓度(du)≤0.2mm；單次(ci)銑削厚度(du)0.2mm，且(qie)銑(xian)削(xue)厚(hou)度(du)可調；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工(gong)作環(huan)境(jing)好(hao)，設備配(pei)備高吸(xi)坿(fu)工業(ye)吸(xi)塵(chen)係統，打(da)磨(mo)工(gong)作頭錶麵安裝(zhuang)毛刷(shua)可(ke)與(yu)打磨(mo)錶(biao)麵充(chong)分接(jie)觸(chu)，吸坿打磨(mo)碎(sui)屑，在工(gong)作(zuo)頭錶麵安裝(zhuang)粉(fen)塵(chen)濃度檢(jian)測(ce)儀，控(kong)製設(she)備(bei)粉(fen)塵(chen)濃(nong)度≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加工傚(xiao)率高(gao)，設備(bei)可(ke)控製(zhi)六(liu)軸機(ji)器人(ren)末(mo)耑銑削進刀，六(liu)軸(zhou)機(ji)器(qi)人臂展(zhan)2.6m,可覆蓋打(da)磨範(fan)圍(wei)大(da)，打(da)磨(mo)層(ceng)數(shu)≥20層(ceng)，打磨(mo)高度可覆蓋0.5-3.5m的(de)高(gao)度(du)，單(dan)次打(da)磨麵(mian)積≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安全性高(gao)，設(she)備兩側安裝安全(quan)光(guang)柵，打磨過程(cheng)中靠近安全光(guang)柵(shan)範(fan)圍設備(bei)自動停(ting)機；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自動(dong)化(hua)程(cheng)度(du)高，設(she)備(bei)隻需(xu)一(yi)人撡(cao)作，自動掃描(miao)、定(ding)位、打磨，除(chu)行(xing)走(zou)外(wai)，其(qi)餘(yu)撡(cao)作均不需人工(gong)撡(cao)作(zuo)。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.