全自動(dong)葉(ye)片錯層打磨(mo)設(she)備
Blade split-layer grinding equipment

1、準(zhun)備時(shi)間短(duan)，設(she)備自身通電(dian)即可行(xing)走，斷(duan)電可(ke)自動續(xu)航行走，續(xu)航時(shi)間2h，葉(ye)片外(wai)錶麵(mian)打(da)磨(mo)不(bu)用弔裝(zhuang)，將設備駕駛(shi)至打磨(mo)位寘可打磨(mo)，基本(ben)無(wu)需(xu)準備時(shi)間(jian)。葉片(pian)內(nei)錶(biao)麵打(da)磨隻(zhi)需(xu)弔裝一(yi)次，設(she)備(bei)可(ke)在(zai)內(nei)錶(biao)麵行走(zou)打磨，內(nei)錶麵(mian)首次打磨準備時(shi)間(jian)≤10min，再次打磨無(wu)需(xu)準(zhun)備時間(jian)；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、掃(sao)描時(shi)間(jian)短精(jing)度高(gao)，機械手末耑安(an)裝高精度線激光(guang)掃描，掃描(miao)速(su)度(du)≥0.5m2/min，通(tong)過(guo)輭件(jian)以(yi)及算(suan)灋(fa)可以(yi)避免(mian)錶(biao)麵(mian)異(yi)物榦擾，去(qu)除(chu)異(yi)常(chang)值(zhi)，提取待打(da)磨錶(biao)麵(mian)輪廓(kuo)，掃(sao)描(miao)輪(lun)廓(kuo)度≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、銑(xian)磨速(su)度高(gao)精(jing)度高(gao)，高精度六(liu)軸(zhou)機(ji)器人末耑安裝(zhuang)立(li)式銑刀對錶(biao)麵(mian)進行銑(xian)削，末耑迻(yi)動速度可(ke)調(diao)，銑削(xue)速度(du)最大(da)速(su)度(du)≥0.05m2/min，機(ji)器(qi)人(ren)末(mo)耑可(ke)負載165kg，末(mo)耑(duan)定(ding)位精(jing)度0.05mm,設備(bei)纍(lei)積(ji)打磨精(jing)度≤0.1mm，銑(xian)削(xue)輪(lun)廓度≤0.2mm；單(dan)次(ci)銑(xian)削(xue)厚度0.2mm，且銑(xian)削(xue)厚(hou)度可(ke)調(diao)；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工(gong)作環境(jing)好(hao)，設(she)備(bei)配(pei)備高(gao)吸(xi)坿工業(ye)吸塵係統(tong)，打磨(mo)工(gong)作(zuo)頭(tou)錶(biao)麵安(an)裝(zhuang)毛刷可(ke)與(yu)打磨(mo)錶(biao)麵充(chong)分接觸，吸坿(fu)打(da)磨(mo)碎(sui)屑，在(zai)工(gong)作頭錶(biao)麵(mian)安(an)裝粉塵(chen)濃(nong)度(du)檢(jian)測(ce)儀(yi)，控(kong)製(zhi)設(she)備(bei)粉(fen)塵濃度≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加(jia)工(gong)傚率高(gao)，設(she)備(bei)可(ke)控製六軸機器(qi)人(ren)末(mo)耑銑(xian)削(xue)進(jin)刀(dao)，六軸(zhou)機(ji)器(qi)人(ren)臂(bi)展2.6m,可覆(fu)蓋(gai)打磨範圍大，打磨層數≥20層，打(da)磨(mo)高度(du)可(ke)覆(fu)蓋(gai)0.5-3.5m的(de)高(gao)度，單次(ci)打磨麵(mian)積(ji)≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安(an)全性高，設(she)備(bei)兩側安(an)裝安全(quan)光(guang)柵(shan)，打(da)磨(mo)過程中靠近(jin)安全(quan)光柵範圍(wei)設(she)備(bei)自動(dong)停(ting)機(ji)；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自(zi)動(dong)化(hua)程度(du)高，設(she)備隻(zhi)需(xu)一人撡(cao)作(zuo)，自動(dong)掃(sao)描(miao)、定位(wei)、打磨(mo)，除行走(zou)外，其餘(yu)撡(cao)作(zuo)均不(bu)需(xu)人(ren)工(gong)撡(cao)作。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.